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Furniture solution
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Jiangsu World Group

Product: Metal furniture


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Before "upgrading"

Original spraying equipment: Manual spray guns made in China and Switzerland, domestic spray rooms and recycling systems

Spray room: 2 sets, each set includes 8 manual spray stations and 8 manual spray guns

Production line speed: 4.5m/min


Problems

1. Uneven coating thickness (30~100 microns+)

2. Low production efficiency and high rework rate

3. Foreign buyers complain about product coating quality


After "upgrading"

Spray room + recycling system: One set of Ramseier Koatings, 2 x 6 automatic spray guns, 4 automatic spray guns, 2 lifters

Time of start use: October 2017

Production line speed: 5.5m/min


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Benefits

• Significantly improve the coating uniformity and quality of finished product

• Line speed: 4.5 Æ 5.5 m/min (+22%)

• Production rate: 2,300 Æ 3,300 sets/8 hours (+43.5%)

• Powder paint utilization rate: 93% Æ 95% (+2%)

• Number of workers: 12 Æ 6 workers (-50%)

• Improve automatic painting, reduce 6 workers' wages and production costs.

* This upgrade does not change the pretreatment and oven.


Updated:2020-06-19 | Return
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